Two Minute Tips  

Bearing Defect Identification

Nilay Patel | Manager of Condition Monitoring, Arcelor Mittal and Nippon Steel India Limited

Vibration Readings:

CWP-1      – Cooling water pump-1          (25-Jun-24)  PARM = OVERALL

P1H=Pump Inboard Horizontal            3.468   1.196 mm/Sec     2.272  190 %+

P1P=Pump Inboard Horz Peakvue           .312    .106 G-s         .206  194 %

P1V=Pump Inboard Vertical              3.553   1.446 mm/Sec     2.107  146 %+

P1A=Pump Inboard Axial                 2.320   2.040 mm/Sec      .280   14

P2H=Pump Outboard Horizontal           1.773   1.202 mm/Sec      .570   47

P2P=Pump Outboard Horz Peakvue          .552    .213 G-s         .339  159 %

P2V=Pump Outboard Vertical             2.090   1.773 mm/Sec      .317   18

P2A=Pump Outboard Axial                2.066   1.659 mm/Sec      .406   24

 

  • Pump bearing having impact observed in waveform.
  • Spectrum also indicating bearing defect symptoms.
  • Pump running speed is 500.

 

Inner race having marks observed.

 

Rolling element having marks.

Outer race: having pitting marks observed.  And outer surface having pitting marks observed.

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4 Comments
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Balendra Kumar B
4 months ago

Nice catch.
In addition, I suggest use of Ultrasound technology for bearing inspection. This will identify the problem in an early stage, resulting in early maintenance/repair, and will avoid problem to reach this state.

Nilay Patel
Nilay Patel
3 months ago

indeed. will do the same.

Ty Huffman
Ty Huffman
3 months ago

You got the bearing fault but did you the proper ISO fault level? It looks like it was called early. ISO usually indicates that 0.25in/sec or 6mm/sec. I use the time between discovery and confirmation to call to let maintenance know there is a fault so they can order parts and get prepared and then coordinate with operations for an optimal shutdown window.

Nilay Patel
Nilay Patel
3 months ago
Reply to  Ty Huffman

Dear Ty Huffman,
Running RPM is 496 only and if we wait till 6 mm/sec level then it’s too late for such speed. even at this vibration and impact level bearing also get 70-degree temperature and usually temperature range is 50-55 degree.

About the Author

Nilay Patel Manager of Condition Monitoring, Arcelor Mittal and Nippon Steel India Limited

Nilay is an experienced condition monitoring engineer and ISO certified vibrations analyst with a history of working in the power, mining & metals industry.

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