Motor Testing
Condemning a Motor Using MCA™
Experience has shown that 20 to 40 percent of motor systems tested may have some sort of alarm condition. Just because a motor has exceeded the alarm limits in MCA Basic™ or MCA PRO™, it does not necessarily mean the motor will fail or should be stopped immediately. For over 30 years, the dedicated staff at ALL-TEST Pro have gathered data and resources to determine when a motor will most likely fail on the most common 3-phase squirrel cage motors.
- Mark Koch
- ALL-TEST Pro, LLC
Reading and Understanding Key Accelerometer Specifications
There are many ways to evaluate an IEPE (Integrated Electronic PiezoElectric) sensor, or accelerometer, either on its own merits or in comparison to similar competitive models found on the market. The most obvious is a paper comparison, using the spec sheet as a guide. Other options include acquiring the contending sensors and putting them to the test or obtaining word-of-mouth inputs, each of which will likely result in a different conclusion. The most common starting point, however, is a spec sheet appraisal.
- Peter Eitnier
- Wilcoxon Sensing Technologies
Replace The Motor Or The VFD?
On start-up a fault code was received on a VFD operating an exhaust fan at a pharmaceutical manufacturing facility. Was it the motor or the VFD?
- Noah Bethel
- PdMA Corporation
How To Identify Rotor Defects Using Average Inductance
Learn the benefits of trending average inductance on an electrical motor to find rotor bar issues. This case study involves a motor which could not be replaced due to its unique design. Investigating the rotor bar health in a timely manner saved the automotive manufacturer approximately $350,000.
- Noah Bethel
- PdMA Corporation
Reducing Costs with ESA and MCA™ Technology
More than 300 million electric motors are used in infrastructure, large buildings, and industry globally. These motors account for about 2/3rds of the industrial power consumption. Electricity is required in almost all areas of the plant to provide the driving force that either operates the equipment that produces the products or provides the services that the plant’s equipment was built to perform..
- Mark Koch
- ALL-TEST Pro, LLC
What is MCA?
MCA™ is a field proven very easy to use and safe method of evaluating the condition of electrical equipment while the equipment is deenergized. The basic premise of MCA:
- Mark Koch
- ALL-TEST Pro, LLC
Fault in Stator of Re-Wound Motor
Do you know the condition of your spare motors? The replacement motor on a critical conveyor belt trips on its first startup. The tools on hand couldn’t identify the problem. Watch this video to see how they resolved the problem.
- Noah Bethel
- PdMA Corporation
Destructive Impact of Heat on Electric Motors
The size of a motor doesn’t matter if it is a critical motor. In this case study had 2 hp motor failed it would have cost $40,000 a day in lost electricity production. See how the technicians using, newly acquired data analysis knowledge, discovered a heat problem with the motor before it failed.
- Noah Bethel
- PdMA Corporation
What is Dissipation Factor?
Dissipation Factor is an electrical test helps defi ne the overall condition of an insulating material. A di-electric material is a material which is a poor conductor of electricity but an effi cient supporter of an electrostatic field. When an electrical insulating material is subjected to an electrostatic fi eld, opposing electric charges in di-electric material form di-poles
- Mark Koch
- ALL-TEST Pro, LLC